For a band saw, the distance the blade guide is set above the stock should be

As high as possible

No more than 0.25 in

The guiding idea is to keep the blade well supported as it enters and travels through the cut. Positioning the blade guide with only a tiny clearance above the stock helps stabilize the blade, reduce deflection and wandering, and produce a cleaner, safer cut. If the guide is set too high, the blade has more unsupported length and is more prone to drift or pinch, leading to rough cuts or dangerous binding. If it’s set too close or higher than recommended, you risk rubbing the guide against the stock or the blade, which can dull the blade and create heat or kickback. The practical, safe setup is to have the gap small—about a quarter inch or less above the stock—so you get solid guidance without contact.

Exactly 1 in

Not more than 0.5 in

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